Our Services

At SurajStaar–BPA Consultants, we work with MSME factories to reduce delays, improve coordination, and build scalable operational control—powered by FactoryFlow and delivered through MOCS.

Manufacturing Control Diagnostic
A small manufacturing team using streamlined automation tools on computers.
A small manufacturing team using streamlined automation tools on computers.

Duration: 2–3 Weeks | Thorough Study & Recommendations

Close-up of hands analyzing profit charts on a tablet device.
Close-up of hands analyzing profit charts on a tablet device.
A relaxed business owner enjoying personal time outside the factory.
A relaxed business owner enjoying personal time outside the factory.
MOCS Implementation

This is main transformation: We implement the Manufacturing Operations Control System inside your factory operations.

After control is established, we ensure it stays stable and improves over time.

FactoryFlow Support & Continuous Improvement

A short engagement to identify control gaps and define your best automation roadmap.

Duration: 45–60 Days | Consulting + FactoryFlow

  • Planning flow (variant + custom handling)

  • BOM readiness and material dependency

  • Vendor follow-up breakdown points

  • Execution visibility and accountability

  • People dependency / attrition risk

What we assess
What you receive
  • Control Gap Report (Planning / Materials / Execution)

  • Quick wins (30-day improvements)

  • Full implementation plan and timeline

Best for: MSMEs who want clarity before changing anything.

  • Planning visibility and stability

  • Material follow-up discipline

  • Reduced dependency on key individuals

  • Order-to-dispatch execution tracking

Delivered outcomes
Typical scope
  • Order → planning → material readiness → execution → dispatch flow

  • Variant BOM control + ETO handling

  • Follow-ups and alerts (no missed actions)

  • Simple owner dashboard (real visibility)

Best for: MSMEs facing constant delays, firefighting and cashflow issues.

MSMEs that want consistency even with staff changes.

Monthly / Annual Retainer

Includes
  • Workflow refinement & new variants support

  • Reports, dashboards, operational tweaks

  • Team adoption support

  • People dependency / attrition risk

  • Integration improvements (SAP/Tally/Excel)

Common Results Clients See

  1. Faster planning decisions

  2. Reduced material shortage situations

  3. Better dispatch reliability

  4. Less dependence on “one key person”

  5. Higher owner visibility with fewer meetings

Ready to stop firefighting and start controlling?

Our Work

Helping MSMEs boost productivity and profits.

A small manufacturing workshop with automated machinery in use.
A small manufacturing workshop with automated machinery in use.
Case One

Streamlined processes doubled output.

A micro factory owner reviewing automated workflow on a tablet.
A micro factory owner reviewing automated workflow on a tablet.
Case Two

Profit increased without extra staff.

FAQs

What is BPA?

BPA means automating your business tasks to save time and boost efficiency.

Who benefits most?

Small and micro manufacturing firms see the biggest gains with our tailored automation.

How quickly can I see results?

Many clients notice improved productivity and more free time within a few weeks of implementation.

Absolutely, we prioritize your data privacy and use secure systems.

Is my data safe?
Do I need technical skills?

No, we handle setup and training so you can focus on your business.